This line is mainly used for Large Volume Parental (LVP) Bottles line. It can be adapted to a wide variety of bottles shapes and liquids properties and can be used in various capacities of filling. The filling line comprises series bottle washing machine, heat sterilizing tunnel oven (Optional), high-speed liquid filling and capping machine.  It can automatically finish such procedures as bottle-feeding, washing, sterilizing, drying, filling, (stoppering), cap-installing, cap-rolling.  All machines in the line can be used separately.

BOTTLE WASHING MACHINE

The machine is composed of three parts, i.e. mechanical drive, purification by water and steam and Electromechanical control.  Bottles to be washed move into the washing trough with stainless steel mesh conveyor-belt.  After certain washes by water and steam, ensuring the cleanliness is compatible with GMP regulations. Additional ultrasonic cleaning procedure according to the craft requirements.

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BOTTLE FILLING, CAP ROLLING & SEALING MACHINE

The machine comprises two parts, filling and sealing part.  It can automatically finish a series of procedures, i.e. bottle-feeding filling (additional nitrogen blanketing), (stoppering), cap-installing, cap-sealing. No bottles no filling. 
No cap in the vibrator no working.  Also it has overloading protection and malfunction alarm functions. The time tested principle for cap sealing is  based on individual self rotating rollers that pivot into each bottle rim thus  creating a low particle high quality seal. Operation of the machine is easy and simple. Accessibility for cleaning and maintenance is excellent. Torque limiter for in feed and out feed turret

Bunged Bottles  are fed by a turntable or a conveyor to the in-feed slotted wheel. The in-feed wheel feeds the spaced bottles to the sealing turret. Simultaneously to this action the bottle collects a cap each from the end of a cap feed chute and imparts it in a proper orientation for the sealing. The sealing turret consists of eight sealing heads which are identical. These eight sealing heads skirt, spin and seal the cap onto the neck of the vial.

TECHNICAL DETAILS

• Bottle volume – 30ml to 500ml
• Power – 3KW, 380V, 50 Hz
• Filling Method – 6 head volumetric needles
• Filling Accuracy – 1%
• Vacuum required – 0.066mpa
• Pressure of compressed air & CFM – 0.3 to 0.4mpa , 20m3/h

FEATURES

• 6 Head SS filling syringes with no crevices & accurate filling
• No bottle auto stop
• Frequency conversion to adjust speed.
• Auto display & count