Automated CIP (clean in place) system
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CIP system is used to ensure that Process Mixing Tank & Reactors and pipe lines along with fittings are free of organic and inorganic contaminants. Nowadays CIP-systems (Cleaning In Place)are the standard for cleaning processes, disinfection and security in modern process systems.
INTERTECH delivers its CIP-systems in manual, semi-automatic or full automatic models for new projects or for already integrated process technology and adapts it to the existing processes. The operation areas extend from the cleaning of tanks, pipe works, heat exchangers and fillers, up to mixing and complete piping systems. CIP system is available from 50 Liters. to 2000 Liters. capacity. Normally Single Tank or Twin Tank design is provided for CIP system on skid. |
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TECHNICAL FEATURES
• Completely Automated Process Cycles
• On line display of process parameters with P & I of Operating Systems
• Display of Fault messages
• Supervisory access code prevent unauthorized changes
• Detergent / Acid / Alkali dosing
• On Line PH, Conductivity, TOC Sensing
• CIP is designed in accordance with ASME BPE and EHEDG guidelines
• PLC-based, with Touch Screen MMI and SCADA Packages
PROCESS BENEFITS
• Validation process for cleaning of process equipment
• Lower Facility Operating Costs
• Minimal dismantling of equipment and piping
• Reduced turnaround time for cleaning
• WFI requirement for cleaning reduced significantly
• Exposure to hazardous activities or entry into tanks, is eliminated
OPERATING PROCEDURE :
- FILL MODE :
For Tank 1
- Low level sensor will actuate to open Diaphragm valve fitted in purified water looping to supply water into Skid Mounted tank
- High level sensor will actuate to close Diaphragm valve fitted in purified water looping to stop supply water into Skid Mounted tank
For Tank 2
- Low level sensor will actuate to open Diaphragm valve fitted in purified water looping to supply water into Skid Mounted tank
- High level sensor will actuate to close Diaphragm valve fitted in purified water looping to stop supply water into Skid Mounted tank
- Note : Two separate Diaphragm valve in purified water loop will be provided for independent actuation as per the demand of tank 1 & 2.
- HEATING OR MATURATION MODE
- Water in the Jacketed tank is heated to pre-set temp.
- Discharge of pump is connected to header of process tanks.
- WASH MODE
- Water from any of two tanks, with pre-programmed recipe, will be allowed to pump into supply line
- Time & pressure is preset while deciding recipe of wash.
- After completion of time, Water from another tank will be allowed to pump into supply line.
- Adjusting pressure, valve actuation is done by PLC thru instrumentation provided into system.
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