- INTERTECH TECHNOLOGIES PVT. LTD.
Engineers to Healthcare Industry®
Rubber Bung Processor
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Processing requirement of elastomeric closure is quite stringent as it has significant impact on the quality of final product. Therefore correct selection & usage of machine which eliminates deviation in validation compliances becomes more demanding
INTERTECH has substantial experience in manufacturing Closure Processor which processes closure & sterilize as well. Closure Processor is equipped with following process : |
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Loading of closures in the cassettes of the Rotating Carriage from Non sterile area
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Washing with Detergent using de-ionized water
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Rinsing with DI water which eliminates undesirable additives introduced during manufacturing & other surface particles. This rinsing is followed by final rinsing of DM water.
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Siliconization using silicon emulsion or oil. This prevents release of plasticizer or other material added during manufacturing of closures. This also prevents reaction between media & closure.
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Sterilization follows siliconization using pure steam with pre-vacuum in the chamber for better penetration of steam
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Drying process using vacuum follows Sterilization.
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Unloading of closure is done in Sterile area under Fixed / Mobile Laminar Flow.
SALIENT FEATURES:
UNIQUE CIP SYSTEM:
The CLOSURE PROCESSOR is fitted with a Clean In Place [CIP] system for washing the chamber and the rotating carriage to prevent the dirt released during one phase from being carried over into the subsequent phases. This is particularly important before the start of the "Rinse with purified water" and "Sterilization" phases.
DUAL OPERATION:
The CLOSURE PROCESSOR is designed for a unique dual operation. This not only saves additional investment but also space, which is critical in any Pharmaceutical facility.
- Complete processing of all types of elastomeric closures
- Sterilization of machine parts, change parts, garments, vessels, media flasks, filter holders etc. Sterilization programs with both gravity air removal and pre-vacuum pulsing with drying are incorporated
USER FRIENDLY AND FLEXIBLE CONTROLS:
INTERTECH with a team of dedicated and trained process engineers we have developed a microprocessor controlled process management system catering to the specific needs of the closure treatment process.
The system uses a universal PLC with a customized software to meet the different needs of the users. Different options for man machine communications can also be provided with particular emphasis on user friendly and flexible operations:
- High end SCADA applications software with computer interfacing.
- Graphic Operator Terminals with process supervision and diagnostic features.
- Simple alpha-numeric displays for process monitoring and control
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